The continuous GEA Diessel sugar dissolving system type DI-SUGAR-H™ is a reliable system for the production of pasteurized sugar syrup for the beverage industry.
For the production with a continuous sugar dissolving system a sufficiently dimensioned granulated sugar silo as well as sufficient tank capacity for sugar syrup.
Granulated sugar is fed from the silo into the dissolving tank by means of a frequency-controlled conveyor. The pre-dissolving pump generates high turbulences in the dissolving tanks which leads to a homogenous sugar suspension. A partial flow (= system capacity) is continuously fed to the short-time heating unit. The temperature and the turbulences in the heat exchanger ensure the quick dissolving of the sugar granulates. The hot keeping zone is designed in a way that the required hot keeping time is kept and the sugar syrup is deaerated.
A downstream filter provides a particle-free sugar syrup. By passing through the regenerative section and cooling section the sugar syrup is cooled down to 25 °C and is then conveyed to the storage tanks.
To ensure a high product quality, the monitoring of temperature and brix value are an integral part of the DI-SUGAR-H™.
Special features:
- High capacity up to 30.000 l/h at 67°Bx max.
- Fully automatic process flow
- High heat regeneration
- Logging of Brix values and temperatures
- Low wear, i.e. low maintenance required
- Pasteurizer included in dissolving system
Schematical drawing of the sugar dissolving system DI-SUGAR-H™: