The continuous GEA Diessel sugar dissolving system type DI-SUGAR-C™ is a reliable system for the production of sugar syrup for the beverage industry.
For the production with a continuous sugar dissolving system a sufficiently dimensioned granulated sugar silo as well as sufficient tank capacity for sugar syrup is required.
A dissolving tank is filled with well-tempered water. Afterwards, by means of a frequency-controlled conveyor, granulated sugar is supplied from the silo into the dissolving tank. High turbulences in the dissolving tank generated by the pre-dissolving pump ensure a quick dissolving of the sugar granulates.
A partial flow (system capacity) is continuously passed on from a separating room, which only allows the liquid phase of the sugar suspension to pass, to a deaerating tank. A downstream filter provides a particle-free sugar syrup.
The product circulates in the system until the set Brix value is reached. Then, the pipes are cleared so that the product can pass on to the buffer tank. By means of dissolving water in counterflow, the heat is recovered which results in a favourable energy balance. To ensure a high product quality, the monitoring of the brix value is an integral part of the DI-SUGAR-C™.
Special features:
- High capacity up to 20.000 l/h at 60° Bx max.
- Fully automatic process flow
- Logging of Brix value
- Low wear, i.e. low maintenance required
- The system can be cleaned
Schematical drawing of the sugar dissolving system DI-SUGAR-C™: